FKT-1250CCD

FKT-1250CCD Automatic Collapsible Box Making Machine

FKT-1250CCD Automatic Collapsible Box Making Machine is controled by PlC and driven by servo motor.It adopts CCD and YAMAHA four-axis robot which guarantees ±0.2mm accuracy.The equipment is easy to debug, has a wide compatibility range and good molding quality.

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Product applications

1.seven-board collapsible box

2.five-board collapsible box
Product Description

FKT-1250CCD Automatic Collapsible Box Making Machine is controled by PlC and driven by servo motor.It adopts CCD and YAMAHA four-axis robot which guarantees ±0.2mm accuracy.The equipment is easy to debug, has a wide compatibility range and good molding quality.

During the collapsible box production, the wings positioning job was a shortcoming in automation industry. We noticed this inconvenience of our clients and decided to tackle this issue. In this case, after years of enthusiasm and devotion, joining with our professional experience, we finally come out with new equipment which can produce the 7-board collapsible box.

The machine adopts the latest science and technology such as PLC control, CCD+robot, servo transmission, photoelectric detection, etc., and automatically completes: hard cover feeding, gluing, positioning, bubble pressing, and forming.

Our positioning unit adopts CCD and YAMAHA four-axis robot which guarantees ±0.2mm accuracy. With such a high degree of automation, this machine is easy for adjustment, is competent for a wild range of boxes, and is with low defective rate. All these make our machine your best choice for the stronger technology and superior quality.

 

Process Flow Diagram

Seven-boardcollapsible box flow chart

Five-boardcollapsible box flow chart

 

Product Features
 Fully automatic and original structure
Fully automatic and original structure

This machine is fully automatic and original structure design. It adopts two groups of push knife plate splitting mechanism. The contact surface between the hard cover and the bearing mechanism is small, which ensures that the shell does not deform and scratch. It is especially suitable for high-end products with high requirements.

Transmission section
Transmission section

The conveyors are with vacuum suction which can keep the hard cover tightly on the conveyor. This can avoid scratch to hard cover. All the conveyors are driven by servo motors, precise and easy adjustment.

Gluing section
Gluing section

The glue is applied while the hardcover is still travelling. The glue whirls by wind, thus it can be extended into a bigger area to gain better bonding. This type also saves glue by 30%.

Positioning section
Positioning section

This section adopts CCD and YAMAHA four-axis robot which guarantees ±0.2mm accuracy. Here is also the memory function which can stock and read the formulas, so as to fast switch to a new box. After that, this section can also crosscheck the template to ensure the final output.

Stacking section
Stacking section

There are double stacks on each stacking section, which can be alternately activated, so as to keep feeding the boards and wings continuously.

Bubble pressing section
Bubble pressing section

This section is controlled by PLC and driven by servo motor. It can press the boards tightly to the hard cover to gain better bonding during the glue open time.

Forming section
Forming section

There are 2 rails on this section, which will alternatively and respectively move a box forward. The box is picked by the sucker, no scratch caused. The push-ear blades work with the mold to form the triangle ears of the box, which exactly matches the box size to output a beautiful box. This can rapidly increase the production speed and reduce the labor cost.

Technical Parameters

Model

FKT-1250CCD

Power Supply

AC380V/50Hz/3Phase

Total Power

14.5kW

Air supply

0.5-0.8MPa, 400-500L/min

Speed

14-19pcs/min

Positioning accuracy

±0.2mm

Weight

5850kg

Machine Dimension(L*W*H)

11780mm*2700mm*2200mm

Glue machine qty

2sets

Glue gun qty

5pcs

Glue type

Hot melt glue, medium speed drying

Glue tank volume each set

4L

Glue melt temperature

170-190°C

Open box size Max (L*W)

1200mm*880mm

Case Width A

145-560mm

Wing length B

145-560mm

Wing Width C

180-650mm

Wing middle width D

30-150mm

Conveyor height

800±25mm 

 

 

Interpreting FKT's exclusive product PPT

In addition to the above product information, if you want to know more about the advantages of FKT's exclusive products,

you can click here to check out >>
Advantages common to series machines
No.
FKT
No.
FKT
1
An additional device to separate the case with magnets
2
No-stop while gluing, fast and fluent
3
The gluing machine is by gear which is more powerful to support 4 glue guns. A wind gun to blow the glue to a wide and flat area.
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4
Standard with both hot glue and cold glue
5
The lock board stacks and the wing stacks are both with double stacks respectively which can alternatively be picked up and reloaded.
6
CCD+Camera on the Positioning Unit. CCD can catch the shape of the case, absorb the case’s deforming, and then find the best position accuracy.
7
A pressing mechanism after the wings is applied. This can erase the gap between wings and the case.
8
It has memory function, which can fast switch to the stored boxes, easy operation.
p-d-21.jpg
9
Double rails which can alternatively move forward the box, with fluent movements.
10
No need of mold on Positioning unit, and a universal mold on Forming unit. Fast switch and easy operation.
11
The whole line is with suction conveyor which can stick the case tightly. This can avoid scratch on to the case.
p-d-21.jpg
12
This is flexibly combination of multiple units, and these unites can also independently run for different functions.
13
The whole line is tight and narrow, which is only 12meters long and 2.7meters wide.
Meet your one-stop shopping needs
According to your production needs, we can also provide automatic leather case machines applied to leather cases, calendars, books and certificates.
For more information, our experts are ready to answer your questions >>
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Automatic Case Making Machine
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Hard Cover Making Machine
FAQ
What is the speed of this machine?
 
Upto 19 pcs/minute
What brand of Robot arm you are using?
 
How about the aftersales service?
 
How long is your delivery time and what is your warranty?
 

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